About this Course

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“Machine Design Part I” is the first course in an in-depth three course series of “Machine Design.” The “Machine Design” Coursera series covers fundamental mechanical design topics, such as static and fatigue failure theories, the analysis of shafts, fasteners, and gears, and the design of mechanical systems such as gearboxes. Throughout this series of courses we will examine a number of exciting design case studies, including the material selection of a total hip implant, the design and testing of the wing on the 777 aircraft, and the impact of dynamic loads on the design of an bolted pressure vessel. 
In this first course, you will learn robust analysis techniques to predict and validate design performance and life. We will start by reviewing critical material properties in design, such as stress, strength, and the coefficient of thermal expansion. We then transition into static failure theories such as von Mises theory, which can be utilized to prevent failure in static loading applications such as the beams in bridges.  Finally, we will learn fatigue failure criteria for designs with dynamic loads, such as the input shaft in the transmission of a car.

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Shareable Certificate

Earn a Certificate upon completion

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Intermediate Level

Approx. 31 hours to complete

English

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Skills you will gain

Materials
Problem Solving
Mechanical Design
Failure

Flexible deadlines

Reset deadlines in accordance to your schedule.

Shareable Certificate

Earn a Certificate upon completion

100% online

Start instantly and learn at your own schedule.

Intermediate Level

Approx. 31 hours to complete

English

Could your company benefit from training employees on in-demand skills?

Try Coursera for Business

Instructor

Instructor rating

4.85/5 (419 Ratings)

Dr. Kathryn Wingate

Academic Professional

Woodruff School of Mechanical Engineering

93,413 Learners

1 Course

Syllabus - What you will learn from this course

Content Rating98%(15,550 ratings)

Week1

Week 1

4 hours to complete

Material Properties in Design

In this week, we will first provide an overview on the course's content, targeted audiences, the instructor's professional background, and tips to succeed in this course. Then we will cover critical material properties in design, such as strength, modulus of elasticity, and the coefficient of thermal expansion. A case study examining material selection in a Zimmer orthopedic hip implant will demonstrate the real life design applications of these material properties. At the end of the week you will have the opportunity to check your own knowledge of these fundamental material properties by taking Quiz 1 "Material Properties in Design."

4 hours to complete

11 videos (Total 93 min), 4 readings, 2 quizzes

11 videos

Module 1: Course Overview2mModule 2: How to Succeed in this Course6mModule 3: Strength7mModule 4: Modulus of Elasticity - Introduction7mModule 5: Modulus of Elastricity - Applications8mModule 6: Ashby Plots7mModule 7: Material Selection in Hip Implant12mModule 8: Common Metals in Design9mModule 9: Metal Designations and Processing9mModule 10: Temperature Effects and Creep9mModule 11: CTE mismatch12m

4 readings

Syllabus10mConsent Form10mTotal Hip Replacement Surgical Process:10mGet More from Georgia Tech10m

2 practice exercises

Complete prior to Module 4 - Modulus of Elasticity30mMaterial Properties in Design1h

Week2

Week 2

7 hours to complete

Static Failure Theories - Part I

In week 2, we will review stress, strength, and the factory of safety. Specifically, we will review axial, torsional, bending, and transverse shear stresses. Please note that these modules are intended for review- students should already be familiar with these topics from their previous solid mechanics, mechanics of materials, or deformable bodies course. For each topic this week, be sure to refresh your analysis skills by working through worksheets 2, 3, 4 and 5. There is no quiz for this week.

7 hours to complete

8 videos (Total 63 min), 10 readings, 1 quiz

8 videos

Module 12: Review of Stress, Strength, and Factor of Safety10mModule 13: Factor of Safety Example5mModule 14: Axial and Torsional Stress Review8mModule 15: Axial, and Torsional Stress Example6mModule 16: Bending Stress Review6mModule 17: Bending Stress Example9mModule 18: Transverse Shear Review7mModule 19: Transverse Shear Example7m

10 readings

Tip for Units 2 and 3: Equation Sheet10mExample Problem Module 12 : Factor of Safety1hSolution Module 13: Factor of Safety10mExample Problem Module 14: Axial and Torsional Stress1hSolution Module 15: Axial and Torsional Stress10mExample Problem Module 16: Bending Stress1hSolution Module 17: Bending Stress10mExample Problem Module 18: Transverse Shear1hSolution Module 19: Tranverse Shear10mEarn a Georgia Tech Certificate/Badge/CEUs10m

1 practice exercise

Pre-Quiz: Static Loading30m

Week3

Week 3

8 hours to complete

Static Failure Theories - Part II

In this week we will first cover the ductile to brittle transition temperature and stress concentration factors. Then, we will learn two critical static failure theories; the Distortion Energy Theory and Brittle Coulomb-Mohr Theory. A case study featuring the ultimate load testing of the Boeing 777 will highlight the importance of analysis and validation. Be sure to work through worksheets 6, 7, 8 and 9 to self-check your understanding of the course materials. At the end of this week, you will take Quiz 2 “Static Failure.”

8 hours to complete

9 videos (Total 81 min), 12 readings, 1 quiz

9 videos

Module 20: Ductile to Brittle Transition Temperature7mModule 21: Stress Concentration Factors11mModule 22: Static Failure Theories7mModule 23: Distortion Energy Theory (von Mises Theory)7mModule 24: Simple Example Distortion Energy Theory9mModule 25: Complex Example Distortion Energy Theory10mModule 26: Case Study - Static Load Analysis7mModule 27: Brittle Coulomb Mohr Theory9mModule 28: Brittle Coulomb Mohr Theory Example8m

12 readings

Worksheet 2: Stress Concentration Factor Practice Problems1hWorksheet 2 Solution10mExample Problem Module 2410mSolution Module 25: Complex Example Distortion Energy Theory10mWorksheet 3: Practice Problems: Distortion Energy Theory1hWorksheet 3 Solution10mExample Problem Module 27 Coulomb Mohr Theory1hSolution Module 28: Brittle Coulomb Mohr Theory10mWorksheet 4: Practice Problems: Coulomb Mohr Theory1hWorksheet 4 Solution10mTips for preparing for Quiz 210mQuiz 2 Solution10m

1 practice exercise

Static Failure1h

Week4

Week 4

6 hours to complete

Fatigue Failure - Part I

In week 4, we will introduce critical fatigue principles, starting with fully revisable stresses and the SN Curve. Then, we discuss how to estimate a fully adjusted endurance limit. Finally, a case study covering the root cause analysis of the fatigue failure of the Aloha Airlines flight 293 will emphasize the dangers of fatigue failure. In this week, you should complete worksheets 10, 11 and 12 as well as Quiz 3 “Fully Reversed Loading in Fatigue.”

6 hours to complete

8 videos (Total 70 min), 10 readings, 1 quiz

8 videos

Module 29: Introduction to Fatigue Failure6mModule 30: Fatigue and the SN Curve10mModule 31: Approximating the SN Curve8mModule 32: Estimating the Endurance Limit12mModule 33: Estimating the Endurance Limit - Example Problem6mModule 34: Fatigue Stress Concentration Factors Part I8mModule 35: Fatigue Stress Concentration Factors Part II5mModule 36: Fatigue Fully Reversed Loading Example9m

10 readings

Worksheet 5: SN Curve Practice Problem1hWorksheet 5 Solution10mExample Problem Module 32: Estimating Endurance Limit10mSolution Module 33: Estimating the Endurance Limit10mWorksheet 6: Endurance Limit Practice Problem1hWorksheet 6 Solution10mWorksheet 7: Fully Reversed Loading in Fatigue Practice Problems1hWorksheet 7 Solution10mTips for preparing for Quiz 310mQuiz 3 Solution10m

1 practice exercise

Fully Reversed Loading in Fatigue1h

Reviews

4.8

560 reviews

5 stars
83.31%
4 stars
14.89%
3 stars
1.04%
2 stars
0.29%
1 star
0.44%

TOP REVIEWS FROM MACHINE DESIGN PART I

by BLJun 12, 2018

Very clear in objectives and to the point when discussing problems. Lectures are not spent deriving formulas but discussing meaningful and insightful problems for the practical engineer.

by VMJul 1, 2020

It is really a good course to revise and go out through the basics.But the most annoying part is that the change of the title and the corrections btw the videos and my suggestion is to change it.

by ZZFeb 16, 2017

The course was a concise and effective review of major concepts. The concepts were well explained and the lessons practical. I have a better understanding of fatigue failure as a result of this class.

by VKNov 9, 2016

Enjoyable course, have to apply the fundamentals while solving problems and the instructor given the real world example of the failures and looking waiting for Machine Design part 2 and part 3.

View all reviews

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What will I get if I purchase the Certificate?
When you purchase a Certificate you get access to all course materials, including graded assignments. Upon completing the course, your electronic Certificate will be added to your Accomplishments page - from there, you can print your Certificate or add it to your LinkedIn profile. If you only want to read and view the course content, you can audit the course for free.
Is financial aid available?
Yes. In select learning programs, you can apply for financial aid or a scholarship if you can’t afford the enrollment fee. If fin aid or scholarship is available for your learning program selection, you’ll find a link to apply on the description page.

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Machine Design Part I